Overview
Key features
- Crystal-clear base for charcoal and detox bars
- Deep-cleansing with soothing actives
- Ready-to-use melt & pour flakes — simply melt, add actives, colour and fragrance, then pour
- Based on plant-derived surfactants; skin-friendly bars
- Creamy foam with mild cleansing and an excellent skin feel
- Quick release from the mould and reduced batch cycle time
- Cost-effective operation, compatible with a wide range of additives
Technical specifications
| Product code | TS06 |
|---|---|
| Form | Melt & pour flakes |
| Appearance | Flakes |
| Odour | Characteristic (unperfumed) |
| Colour | Colourless to faint yellow (base) |
| Clarity | Clear (transparent) |
| pH (5% Aqueous Solution) | 9.00 – 10.50 |
| Fatty matter (product to comply with either (a) or (b)) | — |
| a) i) Total fatty matter (% by mass, minimum) | 40 |
| a) ii) Synthetic surface active agent (% by mass, minimum) | 4.0 |
| b) Fatty matter from dissolved actives (minimum) | 8.0 |
| Free alkali | 0.05% maximum |
| Melting point | 75 – 80 °C |
| Lather | 200 ml minimum |
Ingredients (INCI / chemical name)
| Sr. | INCI / chemical name | CAS No. |
|---|---|---|
| 01 | Water (Aqua) | 7732-18-5 |
| 02 | Sodium Stearate | 68424-38-4 |
| 03 | Sodium Cocoate | 61789-31-9 |
| 04 | Sodium Laurate | 629-25-4 |
| 05 | Propylene Glycol | 57-55-6 |
| 06 | Sorbitol | 50-70-4 |
| 07 | Glycerin | 56-81-5 |
| 08 | Sodium Lauryl Ether Sulphate | 68891-38-3 |
| 09 | Sodium Lauryl Sulphate | 85586-07-8 |
| 10 | Sodium Chloride | 7647-14-5 |
| 11 | Activated Carbon (Charcoal) | 7440-44-0 |
| 12 | DL-Panthenol (Provitamin B5) | 16485-10-2 |
| 13 | Aloe Vera Extract | 85507-69-3 |
Active Ingredients
What the actives do for skin
Indicative skin benefits of the key actives in this base. Final claims should be validated against your finished-product testing and local regulations.
Activated Carbon
- Deep cleansing — adsorbs dirt, pollutants and dead skin cells
- Controls oil by absorbing excess sebum
- Helps reduce acne and blackheads by unclogging pores and binding bacteria
- Gently exfoliates and brightens dull skin over time
DL-Panthenol
- Humectant that delivers deep, lasting hydration
- Strengthens the skin barrier by boosting lipid synthesis
- Soothing and anti-inflammatory — calms redness and itching
- Supports wound healing and improves elasticity and smoothness
Aloe Vera Extract
- Deep hydration and moisture retention
- Soothes sunburn and irritated skin
- Antibacterial action helps control acne and blemishes
- Anti-ageing support through collagen and elastin stimulation
Applications
- Charcoal, detox and deep-cleansing bars
- Personal care and cosmetic brands
- Private-label and contract manufacturing
- Designer, artisan and gifting soaps
Processing & handling
- Equipment: jacketed mixer (SS 304/316) with anchor/paddle low-RPM stirrer (VFD if available); all contact parts SS 304/316.
- Heating: hot water, steam or hot-oil unit. Mixer must be clean and dry — sanitise with 2% formaldehyde solution if required.
- Add flakes to the mixer. Heat with slow stirring until the soap melts, maintaining temperature below 80 °C.
- Note: heating above 80 °C may turn the product translucent or opaque. Maintain moisture content — add sorbitol / glycerin if necessary.
- Cool the mass to 70 °C. Add colour, fragrance and additives as required (colour as per BIS, Schedule Q preferred; perfume stable at 70–80 °C).
- Transfer the mass to the mould or Schist cooler.
- Stamping: cut and stamp on a manual or automatic stamper in the desired shape, then pack in cartons or shrink wrap.
Packaging & storage
| Packing | Flakes packed in Kraft paper with HDPE liner, 25 kg / 30 kg bags |
|---|---|
| Storage | Clean, dry, well-ventilated room away from heat and direct sunlight, below 30 °C |
| Palletizing | Maximum 8 bags per pallet |
| Shelf life | 12 months (sealed bag) |
| After opening | Consume immediately, or reseal tightly and use within one month |
| Lead time | 5-7 Days |
Safety: Avoid contact with eyes, skin and clothing, and do not swallow. In case of contact with the eyes, rinse immediately with plenty of water and seek medical advice if necessary. Use personal protective equipment (safety goggles, hand gloves, face mask and protective clothing) when handling.
Documents
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